Shift A (08:00 - 16:30) • Plant 01 Active • Lines 01 & 02 Operating
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Plant 01 Corrugation Cadence at 94.2% • All 15 Core Modules Synced • Real-Time Stock & Ownership Ledger Active
Total Raw Stock
482.6 MT
Company: 418.2 MT
Customer: 64.4 MT
Today's Output83%
34,850 KG
Target: 42.0 MT+4.2% pace
Paper Consumed
36,220 KG
Lines 01 & 02+2.0% variance
Reserved StockQueued
78.4 MT
Allocated Reels: 523 Batches
Open Job Cards
9 Active
6 Own / 3 Job Work2 Ready Cut
Stock Alerts4 Issues
2 Critical Bay
18 BF 120 GSMReview
Reel Inventory & Ownership Allocation LedgerActive Filter: 18 & 22 BF • 250 GSM
Strict physical and system segregation between Company Stock and Customer-Owned raw materials (Job Work Ledger)
12 Active BaysLivekeeping Synced
| Reel ID & Barcode | Specs (BF / GSM / Size) | Paper Mill | Material Ownership | Bay Location | Net Weight | Status | Action |
|---|---|---|---|---|---|---|---|
SSRC-R-9042 | 18 BF • 250 GSM • 52" Deckle (Natural NS) | Orient Paper Mills | [Owner: Company Stock] | Bay 02 - Rack A4 | 1,120 KG | ● Available | |
SSRC-R-8831 | 18 BF • 250 GSM • 52" Deckle (Kraft Golden) | Star Paper Mills | [Owner: Customer - Hindustan Unilever Ltd] | Bay 06 (Cust Stock Area) | 460 KG | Partial Reel | |
SSRC-R-9104 | 22 BF • 180 GSM • 48" Deckle (Semi-Chemical) | Century Pulp & Paper | [Owner: Customer - Sun Pharma] | Bay 05 - Staging Line 2 | 950 KG | Reserved #1182 |
Active Production Batches & Wastage AuditsAudit Rule: >2.5% Variance Flagged
Continuous input paper vs good sheet yield tracking to prevent deckle trim leakages and fluting weight deviations
9 Active BatchesView Shift History →
| Job Number | Client & Ownership | Machine Line | Input Weight | Output Weight | Variance % | Status & Action |
|---|---|---|---|---|---|---|
| CR-2024-1182 | HUL Surf Excel 5KG Master Box [Owner: Customer - Hindustan Unilever Ltd] | 5-Ply Heavy Corrugator-01 (Line 1) | 8,420 KG | 8,243 KG | +2.10%Norm (<2.5%) | In Production |
| CR-2024-1181 | Sun Pharma Master Shipper 3-Ply [Owner: Customer - Sun Pharma] | 3-Ply Standard Corrugator-02 (Line 2) | 5,150 KG | 5,060 KG | +1.74%Optimal Target | Completed |
| CR-2024-1180HIGH LEAKAGE | Britannia Good Day 7kg Carton [Owner: Company Stock] | 5-Ply Narrow Deckle Corrugator-01 | 12,300 KG | 11,850 KG | ⚠ +3.65%THRESHOLD BREACH > 2.5% | Audit Required |
Shift Target & Pacing
Shift A83%Achieved
+4.2%
Shift A Pacing On Track🔥
34.85 MT of 42.00 MT Target Produced
10-Day Production CyclesMetric Tons (MT)
1-10 Oct
11-20 Oct
21-30 Oct
Billing & GST Compliance
3 Bill TypesDUMMY
DUMMY - NOT A TAX INVOICE
⏱ Expires in 14h 22mDummy Bill #DB-8821
M/s Sri Venkateshwara Agro • ₹1,42,800
Mandatory 24-Hour statutory rule: Must convert to Official GST e-Invoice or void before dispatch cutoff.
Deckle Trim Optimization Engine1.8% Avg Loss
82% Prime 14% Secondary 4% Scrap
Trim optimization savings today:₹18,420 Saved
Top Paper Reel Mills
State 36 TelanganaCP
Century Pulp & Paper
340 MT Supplied (28%)
OP
Orient Paper Mills
260 MT Supplied (22%)
SP
Star Paper Mills
Overdue PO: 22 MT fluting
Reel Stock Ageing
Turnover: 21 Days0 - 30 Days (Fresh Stock)328 MT (68%)
31 - 60 Days (Normal)106 MT (22%)
61 - 90 Days (Slow Moving)34 MT (7%)
90+ Days (Stagnant Risk)14.6 MT (3%)
Recent Gate Inward GRN Reel Receipts & Lab Quality ClearancePlant Gate 01 • Live Weighbridge
Century Pulp & Paper (14.8 MT)
22 BF 180 GSM • 14 Master Reels • Moisture 6.8% • Inward Gate 01
[Owner: Company Stock]Orient Paper Mills (19.6 MT)
18 BF 250 GSM • 18 Reels • Moisture 7.2% • Weighbridge Verified
[Owner: Customer - Hindustan Unilever]